RF Glossary

Rogers RT/Duroid 5880 – mmWave Substrate

RT/Duroid 5880 is a PTFE/glass microfiber substrate with εr=2.20, tan δ=0.0009. Industry standard for mmWave (24–77 GHz) designs. Properties, microstrip widths, and design guidelines.

Material Properties

PropertyRT/Duroid 5880RO4003C (comparison)
Relative permittivity εr2.20 ± 0.023.55 ± 0.05
Loss tangent tan δ (10 GHz)0.00090.0027
Loss tangent tan δ (77 GHz)0.00130.004
Phase velocity vp0.73c0.60c
Temperature coeff εr−125 ppm/°C+40 ppm/°C
Material typePTFE/glass microfiberWoven glass/hydrocarbon
PCB processSpecial handling requiredStandard FR4 process

50 Ω Microstrip on RT/Duroid 5880

H (mm)W for 50 Ωεeλ/4 at 28 GHzλ/4 at 77 GHz
0.127 (5 mil)0.38 mm1.882.44 mm0.89 mm
0.254 (10 mil)0.76 mm1.892.44 mm0.88 mm
0.508 (20 mil)1.52 mm1.902.43 mm0.88 mm

Insertion Loss Advantage at mmWave

FrequencyRT/Duroid 5880RO4003C
10 GHz (100 mm)~0.8 dB~1.5 dB
28 GHz (100 mm)~2.0 dB~4.5 dB
60 GHz (100 mm)~4.5 dB~12 dB
77 GHz (100 mm)~5.5 dB~16 dB

PCB Design Notes for Duroid 5880

  • PTFE is soft — requires careful via drilling and controlled-depth routing
  • Low εr means wider 50 Ω traces (W/H ≈ 3) — easier fine-pitch pad alignment
  • Negative temperature coefficient: as temperature rises, f₀ of resonators shifts up
  • Not suitable for high-density digital PCB (soft, low Tg) — use in RF layers of multilayer board
RF View Microstrip Calculator: Enter εr=2.20 for RT/Duroid 5880 to compute 50 Ω trace width, εe, guided wavelength, and quarter-wave lengths at mmWave frequencies. Offline in the Utilities tab.

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